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  #46  
Old 06-26-2017, 10:27 AM
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Don't know... never played with SMD parts.

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  #47  
Old 06-26-2017, 11:37 AM
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I don't see any reason why not other than the difficulty in soldering. So long at it has the proper dielectric characteristic and voltage rating, the packaging doesn't matter.
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  #48  
Old 06-26-2017, 12:45 PM
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An acquaintance from college learned a valuable lesson doing a SMD based senior design project: Order at least 3 boards and at least 3X any SMD parts needed, since it probably won't come together right the first time and you'll end up destroying parts in the process of getting it right.
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  #49  
Old 06-26-2017, 01:21 PM
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To get some experience with SMDs, get a hold of a junk board out of a computer, router or BPC TV set. You can unsolder SMDs by using a pair of soldering irons, one at each end of a cap or resistor. Be aware that newer stuff used unleaded solder, which melts at a higher temperature. Sometimes adding some leaded solder helps to get the solder holding the SMD to melt. I've had success with larger SMD resistors (ones about 1/10 inch long)
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  #50  
Old 06-26-2017, 06:03 PM
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I find the concern about SMD parts a little surprising. I've worked professionally with SMD parts for over a decade. Its really not much of a problem unless you are dealing with large IC or very small parts. I regularly worked with resistor and capacitors as small as 0402 size. For something like that you do need a stereo microscope, sharp tweezers and small iron tips. Just melt some solder on one pad, position part with tweezers and remelt the solder blob. The first connection will hold the part while you do the other connections. The small two terminal parts you can actually remove by melting the solder on both pads at the same time by laying the iron against both pads and then pushing the part off the pads. Clean up one pad and put down the replacement. Larger parts will require solder-wicking each connection before removing part.
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  #51  
Old 06-27-2017, 02:16 PM
Crist Rigott Crist Rigott is offline
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I'll have no problem working with the SMD's.

The boards are almost fully designed. Some are just a little taller which won't be a problem. I designed them using 1W resistors, hence the reason they are a little taller.

Parts are on order for them.

I still don't know if 200V will be enough for the 82pf cap in K6. It is connected to the plate (pin 3) of V4, the Sync Separator tube. The schematic shows 70V on pin 3. But then there's a resistor R39 at 150K connected to the 265V supply. The 82pf cap is on the resistor side and plate of V4 of that 265V. I'm not smart enough to be able to figure out what the voltage should be except that it should be at least 70V.
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  #52  
Old 06-27-2017, 02:22 PM
Crist Rigott Crist Rigott is offline
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Another question. The fusistor is 5.6 ohms. I'm going to replace it with a resistor and a separate fuse. The parts list doesn't show what the wattage rating is. I did an Ohm's Law calculation based on 120W and came up with a 5.6 ohm 5.6W resistor. I'm going with a 10W wirewound enamel resistor. Do my calcs seem reasonable and a 10W seem right? I'll go with probably a 2 1/2 amp fuse.
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  #53  
Old 06-27-2017, 02:37 PM
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Keep in mind the fusistor is only on the B+, not the tube filament string. I'd guestimate something around 200-300 mA of current.

Also the reason for the resistor is that the old rectifiers can't take the surge current. Modern are more robust especially if you go with 1N5408s. The resistor value isn't critical.

I also suggest adding another fuse to protect the whole set.
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Last edited by bandersen; 06-27-2017 at 02:41 PM.
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  #54  
Old 06-27-2017, 02:50 PM
Crist Rigott Crist Rigott is offline
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Quote:
Originally Posted by bandersen View Post
Keep in mind the fusistor is only on the B+, not the tube filament string. I'd guestimate something around 200-300 mA of current.

Also the reason for the resistor is that the old rectifiers can't take the surge current. Modern are more robust especially if you go with 1N5408s. The resistor value isn't critical.

I also suggest adding another fuse to protect the whole set.
Bob,
Thanks for the quick reply. The TV is rated at 150W or 1.3A. Less the 600ma filament string gives me .7A through the Fusistor. If I'm reading your reply correct, I really don't need a Fusistor, just a fuse upstream of the filament tap off....right? I could easily relocate the filament tap off to the downstream side of a fuse.
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  #55  
Old 06-27-2017, 03:02 PM
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I used an 8ohm 5 Watt resistor, to give a bit of extra surge protection with today's higher line voltages. I also added a fuse IIRC, 2 amp slow blow.

200 volt rating for the 82 uuf cap should be fine, as the 150 k resistor and the 2 33 k resistors in series form a voltage divider network. The total resistance of the divider is 216 k (150+33+33).... 66k out of 216 k is about 30% .... 30% of 265 volts is about 80 volts. When the tube warms up and starts drawing current, the voltage at that point drops about 10 volts more to 70 volts.

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  #56  
Old 06-27-2017, 03:04 PM
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Hmm, 0.7A seems high, but I can't fault your math. I'd still use either a resistor or a thermistor. It'll give the set a soft start and help preserve those old parts.
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  #57  
Old 06-28-2017, 11:33 AM
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Quote:
Originally Posted by bandersen View Post
Hmm, 0.7A seems high, but I can't fault your math. I'd still use either a resistor or a thermistor. It'll give the set a soft start and help preserve those old parts.
Motorola (CDTS-581) and RCA (CTC11) used inrush current limiters in some early-1960's TVs to lessen inrush on tube heaters in particular - I use the CL-90 made by GE. It is 120 ohms cold and rated for 2 amps. Works for most all monochrome TVs and tube radios. I like to think a transformer can be made to live longer.

The CL-90 works for almost everything but color TV, then a CL-70 has lower cold resistance (47 ohm) but rated at 4 amps, which most older sets draw up to.
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  #58  
Old 06-28-2017, 05:18 PM
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Quote:
Originally Posted by jr_tech View Post

200 volt rating for the 82 uuf cap should be fine, as the 150 k resistor and the 2 33 k resistors in series form a voltage divider network. The total resistance of the divider is 216 k (150+33+33).... 66k out of 216 k is about 30% .... 30% of 265 volts is about 80 volts. When the tube warms up and starts drawing current, the voltage at that point drops about 10 volts more to 70 volts.

jr
Jr is right about the voltage across the 82 pf increasing every time the set starts up from cold because the tube isn't drawing current. This does point out however that when something is designed that it is difficult to cover all the bases. If the 33K resistors in K4 increase a lot in value or open up then the voltage will be higher. This could also happen if in troubleshooting someone disconnects K4. Its hard to foresee every possibility.
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  #59  
Old 06-28-2017, 05:37 PM
Crist Rigott Crist Rigott is offline
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Quote:
Originally Posted by Notimetolooz View Post
Jr is right about the voltage across the 82 pf increasing every time the set starts up from cold because the tube isn't drawing current. This does point out however that when something is designed that it is difficult to cover all the bases. If the 33K resistors in K4 increase a lot in value or open up then the voltage will be higher. This could also happen if in troubleshooting someone disconnects K4. Its hard to foresee every possibility.
I have a 200v cap coming. On the other hand, I can always order a 82pf 1KV SMD that will fit the through hole pads well enough. Maybe I should hust go with one of those?
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  #60  
Old 06-30-2017, 09:28 PM
Crist Rigott Crist Rigott is offline
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I'm done with the design of the Couplets. If you get a chance would you mind going over them to see if I have them correct?

Thanks.

Last edited by Crist Rigott; 09-23-2018 at 09:12 AM.
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