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-   -   iN NEED of POT (http://www.videokarma.org/showthread.php?t=252450)

Pete Deksnis 10-26-2011 05:50 PM

Thanks for the suggestions and repair examples; I think I'll try repairing the one with the fried end windings...

Pete Deksnis 10-26-2011 06:00 PM

Quote:

Originally Posted by rcafan (Post 3017049)
How about this arrangement?

If we end up with these oddball fixes, we'll need to write an addenda to the alignment manuals...!:D

John Folsom 10-26-2011 06:04 PM

That would work Neil. I have seen that arrangement used in vertical centering (DuMont, I think).

ChrisW6ATV 10-26-2011 11:41 PM

Quote:

Originally Posted by Pete Deksnis (Post 3016954)
(Has anyone fixed a WW pot?)
Pete

It is not necessarily the same thing, but I have repaired wirewound rheostats (specifically, fuel-tank level senders from 1970s GMC Motorhomes) where the wirewound element connection was bad at the terminal end. I did this by scraping a loop/turn of the wirewound element near the end so it would accept solder, hooking a bit of copper wire through that turn, and soldering the wire from the scraped point to the terminal.

ohohyodafarted 10-27-2011 10:21 PM

If your are clever, you can actually make a center tapped pot from one that is not center tapped. I did it for the verticle centering pot on my Midwest 16" set.

First find a wire wound pot of the correct wattage and resistance. Then grind off the rivets that secure the two outside terminal lugs to the resistance element. Remove the resistance element from the bakelite case.

Now the tricky part. Using a dremel tool you will need to make a slit in the bakelite case where the center tap terminal needs to be placed. Then place a piece of brass shim stock,about 3/16" wide through the slit and against the inside back wall of the bakelite case. Now re-install the resistance element so that the back side of the resistance element is wedged against the brass shim stock. Use small 4-40 screws and nuts to replace the rivets that were ground off inthe first step to re-secure the terminal lugs to the resistance element. Make sure that the back side of the resistance element is wedged tightly in a "force fit" against the brass shim stock. The brass shim stock now acts as a center tap to the wire wound resistance element.

This fix has been working flawlessly in the Midwest set for years. Give it a try and good luck!


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