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I agree with the other post about the supply caps. Pull and test any electrolytics in the supply. That's 802 803 804 805 in the 130 V, 502 in the 12V, and all those other small voltages, C558 C203 C307 C564 C1603 C1604 Pay special attention to the caps shaded in grey If you don't have an LCR meter, you can buy one of these cheapo component testers off ebay or amazon (any of them are the same not just this link) It's not going to be super accurate, and it can't go up super high in capacitance, but it will at least give you a go-no-go reference for telling if a cap is super high ESR or open or shorted in some way Also you might want to test the supply transistors. Q801, Q802, Q552 You can either test each leg just to confirm they are functioning as transistors still, but those cheapo component testers will quickly tell you if they are probably still working or not as well |
I was attempting to test the 160v supply. I measured the positive leg of C559 to ground, it was something like 140v. But then the HOT popped again. I am so sick and tired of throwing away money at new HOTs.
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https://i.ibb.co/jZ2RtGM/IMG-6360.jpg Quote:
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I found a 12k Ω resistor (R804) in the power supply with paint peeling off. My multimeter says it's actually resisting 73000Ω.
https://i.ibb.co/D4FFm0y/P4230074.jpg |
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I swear there's no control labeled contrast. These are all the easily accessed knobs,
On the front of the case: Bright Panabrite Tint Color ColorPilot (on/off) On the right side: Sharpness V-Hold On the neckboard: Screen Low Light Red Low Light Green Low Light Blue Red Drive Blue Drive |
Panabrite=Contrast.
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Any clue as to why the color is gone after reflowing solder? Although, I should probably replace all resistors first. They're clearly going off-spec. |
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Should I replace just the power supply resistors, or ALL of them?
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Here's my replacement parts list for the important PSU resistors: https://www.digikey.com/en/mylists/list/PTPXQHEAGB ("Notes" column contains part numbers from the schematic) I also have cap lists. I'll share them later, although I could not find a replacement for the one bipolar 3.3µF @ 160v cap that lives in the H circuit. They just don't make bipolar caps with that kind of voltage tolerance anymore. |
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I will add to that, resistors can have corrosion on them like rusted legs that can go inside the package and ruin them, and that's not always visually obvious from the outside. Also, resistors can burn up partially and you won't be able to see it from the outside either. Just check anything that looks weird and anything close to a heat source like a transistor mounted to a heatsink or smaller resistors that are next to larger power resistors that are meant to get hot Quote:
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What isn't mentioned is that doing it this way should cut the overall capacitance value in half. Some also say it decreases the volt tolerance. I'm not taking a risk with such a hack. Quote:
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If you do it right, it's not risky. Also, you can probably just use a film cap instead and be done with it. There are some places in a set that you might not want a film cap because it will cause ringing or uneven brightness, but most places it's fine It used to be many years ago that film caps were simply not available in higher capacitances as electrolytics were, and they tended to be more expensive, so they didn't use them. Nowadays, you can get them up into normal value ranges pretty high; although the very high ones are still pretty expensive |
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The H lock fails began post-recap, picture was fine before it. First thing I did after the recap was run with a 100W or 200W lightbulb in the +B circuit. I removed the bulb when strange behavior occurred (no picture, audio still running). So either the lightbulb caused damage, or something is different after the recap. Not to mention the other complications that appeared when reflowing solder joints for the PSU, H circuit and chroma zone. Here are extra pages from the Sams'. https://i.ibb.co/pQXRFXV/Panasonic-monitor-002.jpg https://i.ibb.co/s6MdQw1/Panasonic-monitor-006.jpg https://i.ibb.co/jWQLnXc/Panasonic-monitor-007.jpg https://i.ibb.co/Y8QNGGt/Panasonic-monitor-008.jpg https://i.ibb.co/FqkyX1k/Panasonic-monitor-009.jpg https://i.ibb.co/QNvXfpg/Panasonic-monitor-010.jpg https://i.ibb.co/VWzBxkX/Panasonic-monitor-011.jpg https://i.ibb.co/3sKBV02/Panasonic-monitor.jpg |
I replaced some small value bipolar caps, and the one near the horizontal driver transformer. Same issue. (didn't replace any resistors as I haven't found more bad ones YET) https://youtu.be/P8dgQ33JAhQ
Although it's hard to see in the video, the picture shrinks (and sides curve inwards) slightly as it warms up. So I think there's still an HV/power supply issue. Oh, and I recapped the "channel selector" board & audio circuit (couldn't replace a few caps though). Now there is no sound, but I can still hear the amp working (so in other words it acts as if I don't have audio plugged in). |
Q554 emitter is at 12v! What is triggering the H osc disable circuit?
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At this point, I wouldn't be surprised if there wasn't a hard-to-see break in the PCB or something. PCBs can get brittle with age, and a drop or a jostle (like from being taking out of storage and put on the side of the road) can cause little fractures
Usually the best way to stumble upon such an issue is by following voltages. if you get the right voltage at one end of a supply, and then you follow it along the trace to components, you will often find a break in the PCB by finding it not where it is supposed to be It's kind of like doing a Sudoku and figuring out a row or box by omission Of course it's not for sure, but it's one thing you could do if you're feeling stuck (follow all voltages from their supplies) |
The Hor lock issues could be the Hor Frequency adjustment. You usually put a small white box up, and then short a transistor in the Hor circuit and adjust the freq pot until it stands still or as close as you can get to it. Usually in older TVs I've never been able to dial it in perfect, it always drifts a little (in the adjustment phase, it always works fine after reconnecting the circuit)
Edit: actually, I just read your manual and apparently you don't need to short anything, there is an adjustment for HSYNC, R505 which can be tweaked without any other procedure Limiting the TV power with a bulb can have weird effects on voltages inside the set. I know I've seen issues with not having enough juice to start the Hor oscillator, which can throw off voltages in that circuit. It was a tube TV though, so I don't know if the same thing can happen in a solid state set as I've never tried it |
Also, probe the 3.58MHz crystal in the Hor circuit to make sure it's outputting the correct frequency. If the crystal is pooched it will mess a whole slew of things up
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As I said, there's 12v on Q554's emitter which means the H osc. disabling circuit is activated (which is what's deliberately throwing H sync off as a "safety feature"). I don't know why it's activating though. Could be excess HV?? |
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There are some low cost scope options for someone on a budget that will at least give you some feedback. For around $100 you can get a little handheld battery powered one that will be high enough to capture the bandwidth of a crystal. Check out this video https://www.youtube.com/watch?v=iG0-0R9qYWU The cheapest one only goes up to 200kHz, so I would probably avoid it. |
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Please, pay more attention to the thread. |
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I measured various PSU voltages, just to be sure: 19.77v line = 18.77v 12.10v(A) line = 12.40v 12.10v(B) line = 12.36v 12.09v(A) line = 12.39v 160v line = 155v 11.60v line = 9.80v (measured from C559 instead of L351 because I didn't bother playing this game of Where's Waldo long enough) |
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If you plan on doing this kind of thing any more than this one set, a scope is a pretty core tool in electronics troubleshooting |
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About the H disable circuit - I'm seriously stumped as to why it's being activated. Hopefully our lord and savior Sams' shall yield thy answers... |
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I'm not suggesting that it's the most likely problem, but it's a possible problem that should be fairly easy to check out with a multimeter. Quote:
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I read about H osc. disabling circuits in other Panasonic TVs. It pumps up H frequency to eliminate X-Ray risk if HV is found to be above spec. Which might explain why the picture is so bright & shrinks sometimes. But most other sets from other brands simply shut down if HV is too high.
I can't test the HV without a high voltage meter though. |
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The lack of color & white horizontal dots seriously concern me. Honestly, I'm almost at my wits end with all these failures! Considering just sending this set off to Multi Media Medic in Maryland. |
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Interesting. I live in Maryland but I didn't know about that guy. I used to always go to a dude in Silver Spring called Danco, but he's semi retired now and he won't always take stuff in if he doesn't want to. Last thing I brought to him he sat on for six months and then said he didn't want to do it lol |
Does anybody know why the color is gone & how to fix? You can kind of see it but just barely.
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In an attempt to cripple the H disabling circuit I left R539 open, and switched the set on. I've never seen the HOT blow out quicker!
I give up. https://i.ibb.co/hy5fHTZ/Panasonic-monitor-013.jpg https://i.ibb.co/x32y14X/Panasonic-monitor-012.jpg |
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Please, enlighten me to any other repair shops or techs in Maryland or Virginia. I cannot bring myself to work on this set anymore. If anything, I can sell it for parts on eBay or something... |
MUSTS HAVES !
Power supply must be 130 VDC under both zero beam current or max ( full normal brite ) beam current. & varying line voltage. If not suspect Q801. Too bright. REPLACE C559 no matter what, its very common on ALL brands of TV's, Its in the top ten TV problems. Lots of different symptoms too ! G2 must be about @ 300 VDC too high = too bright. CRT cathodes need to be @100 VDC. Too low too bright & visa versa. Blows HOT. Be sure its running cool. If not it WILL give up soon. NOTES : The FBT's in this era of Pannys / Quasars were trouble. Usually windings shorted & it cooked, crackled, smoked then blew the HOT. It ended the TV often. On yours it MAY be it has a bad triple / divider section. Last keep in mind to do things right you need: a variac / isolation transformer(S). quality meter & good 100 + Mhz scope with 1 KV probes. Anything less is pushing it. Just think of the $ in blown parts you will save if you do more sets. 73 Zeno:smoke: LFOD ! |
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color & audio until you have a good B&W set. The set had ONE part or PC con fail then maybe some other damage, a chain reaction. There is an order to it. Always follow it, any set. 1) power supply 2) hoz osc & drive. 3) hoz out & HV 4) vert sweep At that point you should have a B&W raster & you can clean up any other problems. Trust me on that, I fixed tens of thousands of TV's in my time. Zeno:smoke: |
This is my first CRT repair and I think it's gone over my head by this point. The set has multiple, intrinsic issues. I need another tech with EXPERIENCE to look @ this.
I found another place in Maryland that specializes in Panasonic among a few other brands. https://fnpsites.net/shipley/ Sent out a message with their contact form, never got anything back. I should try calling. |
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