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If I were to build a TV, I'd go with as simple of a design for the chassis that could provide good performance. I wouldn't do this to save on costs, but to make repairs and servicing easy. I would use a CRT that would last for at LEAST 20 years, probably a studio monitor grade CRT.
So, I guess I'd go cheap on the chassis, but all out on the CRT. To me, the CRT matters the most.
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