Thread: Radio From Hell
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Old 11-08-2009, 03:28 PM
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leadlike leadlike is offline
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Join Date: Apr 2008
Location: Lancaster, Pa
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This is it, the final post on the finished product!

I only had to put on the lacquer now, and I used some clear gloss stuff aerosol I got from Home Depot. Four coats later, buffing in between with steel wool, and it was done.

I now only to add all of the pieces to complete it. I had some extra waterslide decals for Zenith, so I put on a Zenith logo and the ABC band label, which was stamped onto the wood in the original. I sprayed a little clear lacquer over them after they dried. The knobs had been lacquered, too, using opaque toner on the edges and face, with a natural finish in the middle. The brass faceplate was buffed up, as the original dark finish was stripped with the grey paint. The grill cloth was some stuff on sale at JoAnn fabrics, and it looks nice here. It is being test-fitted in the picture, hence the wrinkles. To punch a hole in the fabric without it pulling, to allow the speaker mounts through, I used as solder pencil to burn holes into the fabric.

I replaced a few wires on the chassis where the insulation was thin. Before I dropped the chassis in, I looped a wire antenna four times around the inside of the cabinet, and mounted that and the ground wire to a terminal block so the next owner can easily attach an external ground and antenna of their own. Here she is, playing beautifully, the antenna makes a huge difference, I picked up a number of Chicago stations perfectly, and lots of good stuff on shortwave, too.

I handed this set off on Friday to its new owner. He is going to give it to his father for Christmas. He was extremely happy with the finished product. I actually started on this little project back in late September, but I thought I would accelerate things a bit for VK. Thanks for watching!
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