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when you did the orig CRT setup you said something about not liking to use the setup switch bur rather seting up the red raster then the other colors.
Now you have the set working but you say the brightness control must be set to max.
I presume the jail bars are happening with this setup.
So
now measure the crt pin voltages. don't move the pots I just want to know what the voltage are after you did the setup and had the picture that you say is low in brighness.
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