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John,
Follow Kevin Kuehn's recommendations. Basically this is exactly the way the 15GP22 box that you picked up at ETF is constructed. With the exception that I used a tri-wall cardboard with a round hole in it over the funnel to support the egg crate above it. Folsom and I shipped 2 15G's to France via FedEx air and the tubes arrived without any damage.
I would also use Grayhound whenever possible. All Greyhound packages are individually handled like the passengers baggage and ride in the luggage compartment under the bus. NIce soft air ride greyhound bus.
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Vacuum tubes are used in Wisconsin to help heat your house.
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