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Have you done any signal injection testing to isolate the problem to a single stage yet? ISTR you recently bought RF generators (and they presumably have audio generator functionality too).
Inject audio (put a .1uF in series with your generator to protect it from DC) on the audio side of the detector if the set passes audio test the IF/RF system ( injecting IF frequency from the detector to every grid and plate back to the antenna) if it doesn't pass audio then trouble shoot the audio system by moving audio injection point to every grid and plate between the detector and speaker. If you know where the buck stops in the signal chain then you have isolated the problem to the components associated with 1-2 tubes....that is a heck of a lot easier than guessing where it is out of the entire radio.
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