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I guess you want to be as authentic as possible, but I wonder if, since you're going to use modern resistors in handmade dogbone shells anyway, why not keep the original resistors in place on the phenolic board but take them out of circuit while mounting the new resistors in circuit hidden on the back of the board? The original resistors could be kept for display on the front while modern resistors do the actual work on the back. Would save the time and effort of making new/old looking resistors and you'd keep the originals.
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