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  #1  
Old 06-27-2010, 10:19 AM
Barry777 Barry777 is offline
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Hi Ed,

An ESR meter is one of very pew pieces of gear I haven't acquired yet, and thanks for the tip. I'll try to get one as soon as budget permits. Looking at the service manual for my BR-S822U, there are 4 SMD electrolytics (.47 uF) that appear to deal with the headswitching on the flying PRE/REC board. I'm tempted to temporarily swap standard electros (all I have in stock) just to see what happens. These 4 electros appear to be in identical circuits, looks like they all supply DC control voltages to op amps inside the UPC2320GS chip on the flying board - but this is strictly a half-educated guess.

There's also a control signal that comes from the slip ring, but I admit that I've traditionally been a "belt and tire" guy and haven't studied the deeper areas of VCR electronics to know what this control signal should be or where it comes from. I should have all the equipment I need to troubleshoot - just need a bit more knowledge which I will study as time permits. But since the 4 electros in question are in identical circuits, maybe I can do a quick-and-dirty comparison of capacitance before pulling anything up. Here's a schematic of the flying preamp board:

www.barrys8trackrepair.com/PreBoard.html

Sorry it's not the clearest. Have a great Sunday!
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  #2  
Old 06-27-2010, 11:16 AM
Ed in Tx's Avatar
Ed in Tx Ed in Tx is offline
Zenith Walton My 1st TV
 
Join Date: Nov 2008
Location: DFW
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Quote:
Originally Posted by Barry777 View Post
Hi Ed,

An ESR meter is one of very pew pieces of gear I haven't acquired yet...

Here's a schematic of the flying preamp board:
You NEED an ESR meter. Has saved me countless hours of time and trouble. Where a cap might test good on a Sencor capacitance meter, would be bad with the ESR meter. I rarely if ever measure capacitance now, I just check ESR. I can go through a board checking ESR of all the electrolytics and mark any that don't test good with a felt-tip marker, then go back and replace those.

I see now what you are dealing with. This is where I need the rest of the manual to follow the schematic. The pinout of the cylinder assy to the boards it connects to might help. Not the motor but the signal part. I would look at the +5V, the PB head-switching signal, the amp mode signal, the slip ring condition, and if there's any PB FM signal coming out while it trys to play a tape.
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  #3  
Old 06-27-2010, 12:49 PM
Barry777 Barry777 is offline
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Hi Ed,

Thanks to your tips, it looks like I've found the video heads to be okay. I recorded color bars on the bad machine, and I do get a constant video signal when played back on a good machine. The color flickered in and out, so I tried a monochrome crosshatch pattern. It played back with constant video again, and was very jittery both up-and-down and left-to-right, but at least it appears that the heads are recording, so they should be capable of playback also? The head switching point was near the top of the screen which doesn't seem right. I checked the menu settings on the bad machine (and also reset everything per the manual) which didn't seem to fix anything. I took care to make sure the switching point is properly adjusted at 6.5H for recording and 4.5H for playback in the menu adjustments - but I know the software controls can only do so much if the circuit itself is faulty.

So now it's starting to look like an electrical alignment issue. I don't know if anything on the flying REC/PRE board would continue to be suspect now, but I did check those 4 electros with a cheap cap meter - all read around .56 uF though I'm sure the ESR could still be bad. My control signal (30 Hz?) is making it to the slip ring, and the ring and brushes appear okay visually. I do have about +2 volts of DC offset in the control signal, not sure if that would throw off any bias stuff in that preamp chip - and it might be normal anyway. I think it's time I spent several evenings learning some basic VCR theory, studied the manual intently, then set up the bench for a full check of the alignment. I haven't checked the servos yet with the VC93, but the head switching point pretty much stays in the same place and the video playback is consistant on the good machine, albeit jittery. My limited knowledge at this point suggests a problem somewhere in the head switching circuitry and probably more (sheepish grin).

Sounds like an ESR meter is great for in-circuit cap checking? Which one would you recommend? I'll quit for today and let my brain soak up what I've learned so far, then maybe hit it again next weekend. This VCR is more a fun project rather than anything urgent - my chance to learn something about electronics which I somehow manage to do for a living :-)
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Old 06-27-2010, 01:44 PM
Ed in Tx's Avatar
Ed in Tx Ed in Tx is offline
Zenith Walton My 1st TV
 
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Quote:
Originally Posted by Barry777 View Post
I took care to make sure the switching point is properly adjusted at 6.5H for recording and 4.5H for playback in the menu adjustments - but I know the software controls can only do so much if the circuit itself is faulty.

So now it's starting to look like an electrical alignment issue.
Sounds like an ESR meter is great for in-circuit cap checking? Which one would you recommend?
Are you looking at the head switching signal in one channel and the video in the other channel on an o'scope? I figure you are. PB sw-pt should obviously not be at the top of the picture. Sounds like the old symptom of a surface mount electrolytic in the head drum PG circuit, not producing a good PG pulse so the servo knows where the heads are, the FG is working since it's running at the right speed. A lot of those combined the FG and PG on the drum stator board into a single signal the servo IC could sort out. The cap that would fail on those was on the drum motor stator board.

About a year ago I bought my 2nd ESR meter in kit form:

http://www.anatekcorp.com/blueesr.htm

If you shop around for this one, you can find a deal that might still include the optional stand for it, free.

I also still have my original Dick Smith Electronics from Australia ESR meter, from about 10 years ago. It was also a kit, but it's been discontinued for a few years.

http://www.electronicrepairguide.com...or-tester.html

I'm not sure what's available these days, but I think there are some lower cost already assembled ESR meters. Others I see are now combining ESR and capacitance test in one meter.
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  #5  
Old 06-27-2010, 01:46 PM
Barry777 Barry777 is offline
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Well, this is interesting. My control signal is reading 15 Hz during playback of any tape, even a brand new blank tape. It reads the usual 30 Hz until it loads a tape, then reads 15 Hz thereafter. When I eject the tape, it goes back to 30 Hz. So there's a good starting point - surely a 15 Hz control signal can have something to do with this. I'll see what happens when I force it to 30 Hz with the VC93.
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  #6  
Old 06-27-2010, 10:24 PM
Barry777 Barry777 is offline
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New developments: On the bad machine, the control signal's duration is much longer on the positive half-cycle than on the negative half-cycle with the machine in PLAY mode. About 2 and a half times as long. Eject the tape, and it goes back to the correct symmetrical 30 Hz signal. Also, it looks like my service manual was written before this serial number, as the FM PRE board near the head drum is completely missing, with the wiring going instead to the Audio 3 board - which only contains about 30% of the circuitry as the Audio 3 board on the good machine. Looks like they replaced a lot of discrete circuits with some kind of microprocessor - somewhere.

So now I'm not sure if the same check/alignment procedures would apply. Both my good 822's have the optional Time Code boards installed. Time to check the manual supplement for more clues.
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  #7  
Old 06-28-2010, 07:50 AM
Barry777 Barry777 is offline
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Please forgive the excessive individual posts; for some reason my edits won't take when I try to update. I'm going to recap the CTL/Servo board before I go taking the drum assembly apart to work on the stator board, which looks fairly involved on this machine. My PG pulse is clean and strong, just has that strange duty cycle problem. Since the pulse goes through so much junk on the CTL/Servo board, I figure it can't hurt to replace thoese caps before going much further.

I see now that the pulse is still effectively 30 Hz, but that long duration of the positive half-cycle is what the counter is triggering on. There are some electronic switches (IC's) on that board also which explains why the pulse would abrubtly change when in PLAY mode. I think a few bad caps could wreak this kind of havoc, so you know what I'll be doing after work this evening.
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  #8  
Old 06-28-2010, 07:52 AM
Barry777 Barry777 is offline
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Incidentally, I did replace the .47 uF caps on the flying preamp board, with no change.
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