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Old 07-06-2017, 11:51 PM
Crist Rigott Crist Rigott is offline
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OK, tonight I pulled the main board and removed L14. Sure enough I found a wire broken. It came from the top of the coil down the side and to the terminal lug. It was broken in the middle. I unwound 1 coil and soldered it to the terminal. I then coated the coil with super Corona dope to secure the windings. Then I re-wrapped the coil with some yellow tape.



While I had the main board out, I checked all the other coils and they were good. The yellow tape had fallen off the other 2 so they got the dope and tape treatment.

I then pulled L15 again because I couldn't adjust the slugs. I think they were glued in place. I used the heat gun and applied just enough heat to loosen the slugs. After it cooled off the slugs could still be adjusted. I reinstalled it and the main board.

I also removed the filament dropping resistor and installed a 1N5408 diode in its place.

I reassembled it and turned it on. I got a picture but still no audio.



I then just started to twiddle the slugs on some of the audio coils. Viola! Real good clear audio. The picture and audio on this set is amazing. It's the best TV I've had so far!
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Old 07-07-2017, 12:33 PM
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jr_tech jr_tech is offline
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Looking good!

How is the horizontal linearity on yours? Mine is a bit stretched on the left side... but I remember from childhood that the test patterns always looked a bit lopsided. My father took it in for repair once, but it was never quite right.

jr
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Old 07-09-2017, 09:45 PM
Crist Rigott Crist Rigott is offline
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Actually the picture is pretty good. I haven't hooked up a test pattern yet. I'm watching Kolchak.

I've been working on the cabinet this weekend. Pictures to follow tomorrow.

Here are a couple. The first one is of the HV cage. I coated the fly back with several heavy coats of Super Corona dope to seal the cracks and to keep the wax from breaking off.



Here's a picture of the 2A Slo-Blo fuse I added.

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Old 07-12-2017, 05:02 PM
Crist Rigott Crist Rigott is offline
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The yoke cover is in sad shape. The back face is completely crumbled. The centering ring and holder is separated.





My buddy thinks he might have a good one for me but it won't be till the weekend for him to see. So I decided to make one. I was going to use the plastic approach like Bob Andersen did but couldn't find the right plastic. So I made one with the materials I had at hand. I had some 1/16 thick phenolic, some 1/64 plywood, some 1/32 plywood, and some PVC sprinkler pipe that I use when re-stuffing E-caps.

I first drew it out using my CAD program. Then printed out the parts and tacked them onto the phenolic. I cut them out and filed and sanded them to shape. Once the rings were made I decided that 2 layers of 1/64 plywood would work as the "rims" with the butt joints 180 degrees apart.

For the "clamping" part I used some PVC sprinkler pipe but the O.D. was just a little too big and it has a wall thickness of 1/16 inch. I thought that that might be too thick and it needed to be 1/32 wall thickness. I rotated a 1 inch long piece up against my disc sander and sanded down the pipe to 1/32 wall. It is easier than you think. Just have to keep checking your progress.

I then used some super glue to glue on the large rim, then the other rim on top of the first. I soaked the super glue down the joint between the two pieces. I then sanded it down to the correct height and drew a 1/8 line along the edge for the tabs. The tabs are 3/8 wide 90 degrees apart. I used my Dremel with a 1/2 sanding drum to sand away that 1/8 inch between the tabs. A small hand file was used to get the corners of the tabs. I then used some 15 minute epoxy to form a fillet along the inside edge for strength.

I did the same for the centering ring holder portion.

I drilled 1/8 holes in the sprinkler pipe every 3/8 inch to from the fingers. I then used a #11 blade in my hobby knife to cut the slots. This was then epoxied in place.

The wooden parts were given a soaking of super glue to seal them, a light sanding and then some primer. Again some light sanding and some gloss black will complete the assembly. The black is drying as I type.
















Last edited by Crist Rigott; 07-12-2017 at 05:07 PM.
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Old 07-12-2017, 07:33 PM
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Notimetolooz Notimetolooz is offline
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Impressive work, Crist!
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Old 07-12-2017, 08:22 PM
Crist Rigott Crist Rigott is offline
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Impressive work, Crist!
Thanks Tim.
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Old 07-12-2017, 08:24 PM
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Very nice work. I'm just worried about that flyback. What are the three wires going to the second anode?
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Old 07-12-2017, 08:29 PM
Crist Rigott Crist Rigott is offline
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Originally Posted by Bill Cahill View Post
Very nice work. I'm just worried about that flyback. What are the three wires going to the second anode?
Thanks Bill.
I'm not sure what 3 wires you are talking about. There's a red one, and black one which goes to the yoke, and I think there's a white one and I'm not sure where it goes. I have the cover on the HV cage.
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